The concept of a “digital twin” — creating a virtual mock-up of a physical object or space and passing data between the two — has been around since the early 2000s. But only recently has technology risen to the challenge of delivering on the promise.
Today, digital twinning is being used in fields as varied as medicine (to synchronize all sources of patient data to create a complete picture of a patient’s needs), regional planning (to easily share data in a standardized form, collaborate on solutions and better plan maintenance and new construction) and manufacturing (allowing businesses to spot potential problems before they happen). Industry 4.0 and its influence will likely be felt in every industry.
Thirteen percent of organizations implementing Internet of Things (IoT) projects already use digital twins, while 62 percent are either in the process of establishing digital twin use or plan to do so, according to Gartner. Deloitte estimates that the digital twin industry will grow from $3.8 billion in 2019 to $35.8 billion in 2025.
Early adopters included manufacturers (a Czech car maker used digital twinning to determine how to integrate a new robot station into its assembly line in three weeks less than conventional methods); the oil and gas industry (for predictive maintenance and training); and the U.S. Navy (for tracking ship parts). The government of Singapore funded the creation of a digital twin of the entire city, and the European Union is planning a digital twin of the Earth “that would simulate the atmosphere, ocean, ice and land with unrivaled precision, providing forecasts of floods, droughts and fires from days to years in advance.” And New Zealand was one of the most prepared countries to handle the pandemic due to its digital twin of the country, allowing it to run different models to see the effects of each of them.
But use in the product development process “dominated the digital twin market in 2019, owing to the rapid integrating of digital clones to track the performance of every individual component of a product,” reports ResearchAndMarkets.com. Using digital twins can “bring down the mean time to repair (MTTR) and mean time between failure (MTBF). All this ultimately decreases the operating costs and increases the operational efficiency.”
But efficiency is just the beginning.
“When it comes to solving big human and social problems, the process of innovation becomes that much tougher,” notes the MIT Sloan Management Review. “It may be unethical to run experimental tests on somebody’s heart, for example, and you can’t stop traffic in a city’s rush hour to experiment with new routing systems. Or can you?”
You can with a digital twin.
“Just as humans collaborate to innovate, so, too will digital twins,” according to the journal. Much of the value associated with digital twins arises from a digital thread, a connecting infrastructure that allows digital twins to share information with one another and connect traditionally siloed functional perspectives.”
The pandemic is expected to accelerate the adoption of digital twinning in construction, as architects “design and build for maximum social distancing under various human traffic scenarios and to strategically incorporate and test other building elements like occupant temperature, contact-free interfaces and robotics,” per ConstructionDive.com.
The possibilities seem endless. We look forward to seeing where this emerging technology can take us.
Bill Nottingham is Principal & VP of Growth at Nottingham Spirk
